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Common vacuum forming machine

How much do you know the vacuum vacuum forming machine?

by:Mengxing     2020-12-29
Principle of vacuum vacuum forming machine, vacuum forming and hot forming, the forming process is mainly generated by vacuum pump vacuum suction will soften after PVC, PET, PETG, APTT, PP, PE, PS [ 1] Such as thermal plasticity plastic sheet after vacuum forming mould into various shapes of vacuum hood, vacuum forming trays, blister, etc. Currently on the market of the common products are: daily necessities vacuum forming packaging, hardware vacuum forming packaging, automotive supplies vacuum forming packaging vacuum forming packaging, electronic products, food vacuum forming vacuum forming packaging, cosmetics packaging, computer peripheral equipment vacuum forming packaging vacuum forming packaging, toys, sports products vacuum forming packaging, stationery, vacuum forming packaging, etc. Its main structure is made up of feeding, pull up and down, the electric heating furnace, brake, the multi-function adjustable size, lower die plate, on the upper die, brake, knife switches, slicing, and match with vacuum unit, etc; Is given priority to with pneumatic device power source, its pull piece and piece USES motor, reducer, time relay, intermediate relays, trip switch of electric equipment such as automatic control system. Vacuum forming machine to the requirement of control system is to ensure that the function of simple operation, mechanical action and temperature control of high precision, short production time, under the condition of same production as far as possible save power consumption. Composition and its role in a vacuum molding machine, clamping equipment of plastic molding, sheet is fixed in the clamping device. In hot forming of universal and composite thermoforming machine used more easily fixed sizes sheet clamping device. Have a plenty of the whole machine with a set of clamping frame. Clamping device can be divided into two kinds: one kind is frame type, another kind is split type. Frame type clamping device is composed of upper and lower two frameworks. Sheet between two frameworks. Framework opens, under the framework of the general will remain fixed. All types of simplex bit molding machine on the bottom of the frame fixed on the molding room directly. Parison and finished by hand out on the manual and semi-auto machine, when the frame size is very big, there are within the scope of the framework to open the safe operation of device. The larger parison forming glide, clamping force can in a relatively wide range adjustment, therefore, the two bags rubber roller, with mutual compression spring, and is equipped with a pressure adjusting device. Continuous's clamping piece molding machine is the zipper on both sides with the front and rear brake work together. Had better use the automatic control clamping device, in order to action quickly, can help to improve product quality and efficiency. Second, the heating equipment vacuum vacuum forming process of thermoplastic plastic sheet and film, is one of the main process sheet heating. The duration of the electric heating and quality depends on the structure of the heater, after radiation surface temperature of the heat transfer of thermal inertia, the distance between the sheet and heater, radiation absorption coefficient and characteristics and thermal physical properties of materials on the surface of the heater. Commonly used radiator heater electric heater, crystal and infrared heater. Vacuum system consists of vacuum pumps, vacuum equipment and storage tanks, valves, piping, and vacuum gauge, etc, used in vacuum forming separate type vacuum pump, this pump vacuum should reach 0. 7 ~ 0. 09Mpa( 520mmHg) The above. Gas-holder is generally with sheet steel welded cylindrical box, bottom is elliptical. The capacity of the storage tank should be at least half than maximum molding chamber capacity. You must have appropriate valves, vacuum tubes, to control the vacuum narrow capacity. The rotation of the vacuum pump power is determined by the size of the molding equipment and forming speed, larger or molding equipment commonly used to 2 - fast 4 kw. The central vacuum system of large factory production and development of the specific requirements. Four, compressed air equipment pneumatic system by the machine itself with the compressor, storage tanks, workshop director path sets, valve, etc. Molding machine need pressure to zero. 4 - 0. 5 mpa compressed air, widely used in all kinds of vacuum vacuum molding machine piston type air compressor. You can also use large supply of screw air compressor whole factory. In addition to a large number of compressed air shall be in shape, there are part when used for stripping, the early products of outer cooling and manipulate the mold frame and operation sheet parts such as action. Five, the cooling equipment to improve production efficiency, vacuum vacuum forming products before stripping cooling is often required. Ideally in contact with the mould parts of the inner surface and outer surface cooling, had better use the built-in cooling coil and mold. For non-metallic mold, such as wood, plaster, glass fiber reinforced plastic, epoxy resin, such as mold, unable to use water, can use air cooling, and add water to cool the outer surface of the vacuum vacuum molding parts. In the production of annealing parts can be obtained if adopt natural cooling, to improve the impact resistance of parts. On the stresses in the water cooling, although high production efficiency, product is bigger. Six, stripping equipment release is to remove products from mold, die and punch, usually most of the occasion was due to shrinkage products cooling and against mould, so by vacuum attract air hole or the opposite direction to release. Especially for draft of small or die mold, at the same time using demoulding mechanism against or volatile stripper, sometimes on the sheet and daub on mould release agent or mold surface spray teflon treatment. Control equipment, control system generally includes vacuum forming of vacuum molding and finishing process, including instruments, meters, pipe, valves, various parameters and the movement control. Manual and electric - control way Mechanical automatic control, computer control, concrete is chosen according to the initial investment and labor, technical requirements, the raw material cost, production and maintenance of equipment cost factors such as comprehensive consideration.
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