—— Usage
The machine is designed for producing various of open-wide plastic containers, such as food trays, plastic trays, cosmetic trays, blister, clamshells, plates and other plastic related items.
MFC1000 3 Stations Pressure & Vacuum Forming Machine
—— Sample Pictures
—— Suitable Sheet
PVC,PP,PS,OPS,PET,APET,PETG, CPET Etc
—— Structure Features
1. Mechanical, pneumatic and electrical combination, all working actions are controlled by PLC. Touch screen makes the operation convenient and easy.
2. Pressure And/Or Vacuum forming.
3. Up and down mold forming method, Servo plug assist on top forming station.
4. Clamp frame or plug assist with precise stroke adjustment on top and bottom former.
5. Servo motor feeding, feeding length can be step-less adjusted. High speed and accurate.
6. Upper & lower heater, three sections heating.
7. Heater with intellectual temperature control system, automatic supply the heating individual heater control. Fast heating(3 min from 0-400 degree), it won’t be effected by outer voltage.
8. Forming and cutting unit mold open and close controlled by servo motor, products automatically count.
9. Data memorization function can store 90 set of running data.
10. Stacking type:upward stacking & Robot Stacking.
11. Feeding width can be synchronously or independently adjusted in electrical way.
12. Oven will automatically push-out when the sheet is over heated, Air pressure not enough.
13. Automatic lubrication system.
14. Quick mold change system, Auto roll sheet loading, reduce the working load.
—— Technical Parameter
Sheet width (mm) |
640-1040 |
|
Sheet thickness (mm) |
0.1-1.5 |
|
Max roll sheet diameter (mm) |
1000 |
|
Forming mold stroke (mm) |
(Up ) 160,(down) 160 |
|
Mold clamping force(KN) |
1200 |
|
Max forming area (mm2) |
1000×900 |
|
Min forming area (mm2) |
600×450 |
|
Forming mold width (mm) |
600-1000 |
|
Forming mold length (mm) |
450-900 |
|
Max forming depth/height (mm) |
140 |
|
Cutting mold stroke(mm) |
160 |
|
Max cutting area (mm2) |
1000×900 |
|
Cutting force(KN) |
1500 |
|
Cycle (time/ min) |
Max30 |
|
Cooling |
Water cooling |
|
Air supply |
volume (m3/ min) |
≥2 |
Air pressure (MPa) |
0.8 |
|
Vacuum pump |
RA 0240 |
|
Power supply |
3 phase 4 line 380V50Hz |
|
Heater power (kw) |
198 |
|
Max general power (kw) |
260 |
|
Dimension (L×W×H) (mm) |
16500×3200×3420 |
|
Weight ( T ) |
≈28 |
—— Technical Components
PLC |
Austria B&R |
Touch Screen Monitor ( 15″inch /Color ) |
Austria B&R |
Feeding servo motor(5.6kw) |
Austria B&R |
Forming up/down mold servo motor(9.4kw/9.4kw) |
Austria B&R |
Plug Assist Servo motor(9.4kw) |
Austria B&R |
Cutting up/down mold servo motor(9.4kw/9.4kw) |
Austria B&R |
Stacking servo motor(4kw) |
Austria B&R |
Robot servo motor(2*2.5kw) |
Austria B&R |
Heater(396 pcs) |
Germany Elstein |
Contactor |
Switzerland ABB |
Thermo Relay |
Switzerland ABB |
Relay |
Germany Weidmuller |
SSR |
Switzerland Carlo Gavazzi |
Vacuum Pump |
Germany Busch |
Feeding Chain |
Germany Iwis |
Automatic Lubrication System |
China Xingwei |
Pressure Valve |
USA MAC |
Gear box for Forming and Cutting Station |
Germany KPM |
Electronic pressure sensor |
Taiwan Delta |
Pneumatic |
JAPAN SMC |
Cylinder |
JAPAN SMC & Taiwan Airtac |
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