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industrial vs non industrial plasma cutting machines
by：Mengxing
2020-06-15
Industrial vs non-industrial
The plasma cutting technology of industrial plasma cutting machine is a widely used process, which is popular because it can cut most forms of metal, and is favored because of its simple use.
It has a wide range of functions and applications and is recognized as a metal cutting process. Non-
Industrial plasma non-industrial plasma is most suitable for steel manufacturing garage users who need plasma cutting
3 hours a day-4 days a week.
This type of plasma is most suitable for small operations engaged in custom work.
Non-industrial plasma devices are much cheaper than industrial plasma, but cannot tolerate the continuous high capacity of industrial plasma designs.
Air plasma and low-end conventional mechanized plasma are usually non-
Industrial plasma
Industrial plasma is a plasma device for large mass production facilities that have enough work to guide the machine to work five days a week for eight hours per shift.
The plasma in this class can usually work up to three eight hours a day, seven days a week if necessary.
If your operation is in line with this category, then industrial plasma is not only better but absolutely necessary.
High-end conventional plasma and high-definition plasma belong to the category of industrial plasma.
With modern advances, however, due to the higher level of automation they offer and the higher level of cutting they are able to reach, HD is often the preferred plasma.
Advantages of industrial plasma (
High Definition plasma
• Reduce operating costs • oxygen and more
Increased gas capacity faster cutting speed increased solderability significantly extended consumable life thicker cutting capacity quick disconnect torch 100% high duty cycle-
Define the best cutting quality in technology, including square edges and round holes. Mark, cut and tilt with the same consumables. More process options to optimize cutting qualityCNC)
Patented TruHole technology for best plasma cutting holes for gas switching capability-
What makes Hypertherm HD plasma unique is the best gas mixing in Hdi thin stainless steel technology
Range stainless steel higher perforation capability higher automation higher resale value machine life longer production capacity significantly higher computer-aided design capability basic components of industrial plasma cutting machine the ability to provide continuous high quality cutting to plasma machine to say, the most important thing is the \"controller\" of the plasma equipment \". A well-
Well designed
The constructed control unit is critical for consistent high level cutting accuracy and quality at high speeds over a long period of time.
The difference to average control unit is not able to achieve consistent accuracy, especially during long production intervals that may overheat or fail.
The controller consists of five main components: power supply, controller, elevator, driver and servo motor.
Power supply is very important for your machine to get the famous plasma power supply to achieve high performance and reliability, thus providing consistent cutting quality, high productivity, minimum operating costs, at the same time for your business for a long time.
Lift lift is an important part that provides precise height control of the plasma torch.
The cutting cycle time will be reduced by utilizing high-quality THC height sensors (up to 60%)
, Thanks to the correct assembly of the torch height, saving power and longer consumables life, providing better cutting quality.
In addition, the high quality torch height controller automatically adjusts the voltage to get the right torch height, thus optimizing the cutting quality and the life of consumables.
Conventional torch height control requires operators to adjust the arc voltage on a regular basis to ensure proper cutting height.
The control controller requires all process expertise to provide flexibility and ease of use to the end user.
The quality controller has a digital I/O sercos system that will provide reliable motion system quality and improve cutting quality and productivity.
The software should allow the flexibility and ease of use of end users, so people with little or no experience on controllers can cut like experienced professionals in a day.
High-end servo drives and drive-side drives like Bosch help ensure high accuracy, minimal clearance and easy-to-adjust high stiffness.
The servo driver receives an instruction signal that magnifies the current and transmits it to the servo motor to produce a movement proportional to the instruction signal.
Their main advantages over non-DC and AC Motors
Industrial plasma is a supplement to motor feedback and can be used to detect unwanted motion or to ensure the accuracy of instruction motion.
The servo system used for constant speed change usually has a better life cycle than the DC/AC motor, and can also be used to brake by turning off the power generation of the motor itself.
The Bosch servo motor can accurately control the angle position, speed and acceleration.
It consists of a precision motor connected to the sensor for position feedback.
The stepping motor commonly used in low-end CNC machines does not provide a feedback encoder because the drive signal specifies the number of moving steps of rotation.
The lack of this feedback limits performance because the stepping motor can only drive the load within its capacity range, otherwise the steps missed under the load may result in a positioning error.
Low-rail industrial plasma generally has a low-rail fixed on the ground to ensure the highest level of stability driven by the spiral driver, thus providing the best precision interval during the long production of medium ion beam rapid movement.
Table design tracks are usually
The rigidity of the industrial plasma will not be the same, so it is not suitable for mass rapid production.
In addition, the guide rail on the cutting table is very close to the plasma and lasts for a long time, and the cutting guide rail has the risk of deformation (over time)
Due to continuous exposure to high temperatures.
CAD/CAM software to greatly improve production efficiency in large volume settings, you need more advanced software to provide a wider range of functions, which greatly increases the productivity of operations.
Using a more advanced software unit can provide some of the following advantages, to name just a few: import CAD and CNC files separate multiple parts from one CNC file group parts into clusters for nesting automatic and manual nesting sorting control cutting direction and parts sort by part. Adding high quality software can achieve a higher level of automation, significantly reducing key punching and being very user friendly, even the most novice operators can cut parts like experienced professionals.
For the purpose of industrial manufacturing, the cutting table must be well constructed, heavy in weight and durable to meet the needs of industrial operations. In most non-
Industrial plasma equipment, cutting tables are made of thin metal plates and alluminium castings to reduce the cost of the overall equipment.
The problem with this is that because of the thin and light structure, the table may shake or shake, adversely affecting the accuracy of the cutting part.
In addition, during the long production process, due to the continuous exposure of heat generated by the plasma, these tables may be distorted over time.
The durable and sturdy construction of industrial plasma meters is essential to provide the highest accuracy of table stability and prevent thermal distortion.
Industrial plasma units generally offer the choice of water or dry tables with dust removal devices.
The water table is cheaper to buy, but requires more continuous maintenance and cleaning, which over time is much more expensive than using a dry table with a smoke exhaust device.
Both are acceptable in an industrial environment. Non-
Industrial plasma is often equipped again with a water level meter to reduce the overall cost of the unit, although some provide a dry table and fan, which is only enough to remove dust and smoke manufacturing settings in light.
There is a support team to buy plasma machines, and this is an expensive investment that can provide a huge return for any business that needs to work, using the right facilities, and maintain at the right level of care.
Therefore, it is essential that in the event of a failure or the need for any other form of technical support, a complete support team can provide ongoing maintenance services to your machine.
In any high volume industrial environment, any downtime can result in a huge loss of profits, so it is important to have a local service team, but more importantly, A team knows the full operation of the machine from bolts to shorten the time it takes to repair the machine, although it also provides phone support for a quick fix that does not charge any phone charges. Why Non-
Industrial plasma is much cheaper than industrial plasma. Many people who buy plasma machines for the first time may consider buying non-
As a form of entry-level use, industrial plasma does not fully understand their full capabilities or limitations, especially when compared to industrial plasma.
Cheaper price tags are usually used
But in the long run, once users are able to thoroughly compare the two in terms of performance, reliability and productivity, it\'s clear why not
Industrial plasma is much cheaper.
In most cases, manufacturers start using non-
With the continuous use of industrial plasma, their functional capabilities are very limited, and with further research and contact with industrial plasma, they will eventually be upgraded to one because they provide greater productivity, the use is more flexible, the accuracy is consistent, and the quality of cutting parts is better.
In addition, the life of industrial plasma is much larger, more durable, and can handle a higher degree of volume comparable to better value.
Many manufacturers
Industrial plasma machines try to take advantage of the low-end cheap market by providing the basics of plasma cutting.
Many of the reasons why they can offer plasma machines at cheaper prices are due to the following reasons :-
Typically, software is not included in the package and in many cases the user needs to integrate a separate laptop/PC to operate the CNC cutting function.
Even if the software is provided, it usually only provides very basic functions. -
The tables and beams are made of thin, light-constructed metal plates and are not suitable for heavy-duty manufacturing, and due to the heat exposure that the plasma continues to produce, it is likely to deform over time.
The track is also built on the table instead of being bolted to the ground.
This type of design, due to the lack of rigidity and brightness of the table structure, cannot provide the stability required to support quality accuracy during rapid movement. -
Using DC/AC motors and stepping motors as alternatives to drives and servo motors can result in limited performance, slow cutting, inconsistent accuracy and positioning, slow acceleration and speed. -
Does not include smoke exhaust units and does not include another way to reduce the price of non-smoke exhaust units
Industrial units.
Water tables or dry tables with fans are usually provided, although light manufacturing is usually enough. -
Cheaper components are usually integrated without any real brand reputation in terms of performance or reliability. -
Except for the above
Industrial plasma can usually run 2-
3 hours a day 4-
5 days per week, average life is about 3-5 years.
Conclusions for those who consider purchasing a plasma device, it is very important to be clear about the capabilities of the device and whether the device is able to meet all their requirements, not just the individual device portion.
The plasma machine is designed to provide features of different levels and the price range can match.
Logically, industrial plasma machines are more expensive, but when components are completely broken down, one can clearly see that costs are commensurate with performance and capabilities, and in retrospect, this is also true non-
Industrial plasma machines.
When matching in the right environment, the business owner will usually be in 2-
With the development of small enterprises, industrial plasma has become a very natural development.
The plasma cutting technology of industrial plasma cutting machine is a widely used process, which is popular because it can cut most forms of metal, and is favored because of its simple use.
It has a wide range of functions and applications and is recognized as a metal cutting process. Non-
Industrial plasma non-industrial plasma is most suitable for steel manufacturing garage users who need plasma cutting
3 hours a day-4 days a week.
This type of plasma is most suitable for small operations engaged in custom work.
Non-industrial plasma devices are much cheaper than industrial plasma, but cannot tolerate the continuous high capacity of industrial plasma designs.
Air plasma and low-end conventional mechanized plasma are usually non-
Industrial plasma
Industrial plasma is a plasma device for large mass production facilities that have enough work to guide the machine to work five days a week for eight hours per shift.
The plasma in this class can usually work up to three eight hours a day, seven days a week if necessary.
If your operation is in line with this category, then industrial plasma is not only better but absolutely necessary.
High-end conventional plasma and high-definition plasma belong to the category of industrial plasma.
With modern advances, however, due to the higher level of automation they offer and the higher level of cutting they are able to reach, HD is often the preferred plasma.
Advantages of industrial plasma (
High Definition plasma
• Reduce operating costs • oxygen and more
Increased gas capacity faster cutting speed increased solderability significantly extended consumable life thicker cutting capacity quick disconnect torch 100% high duty cycle-
Define the best cutting quality in technology, including square edges and round holes. Mark, cut and tilt with the same consumables. More process options to optimize cutting qualityCNC)
Patented TruHole technology for best plasma cutting holes for gas switching capability-
What makes Hypertherm HD plasma unique is the best gas mixing in Hdi thin stainless steel technology
Range stainless steel higher perforation capability higher automation higher resale value machine life longer production capacity significantly higher computer-aided design capability basic components of industrial plasma cutting machine the ability to provide continuous high quality cutting to plasma machine to say, the most important thing is the \"controller\" of the plasma equipment \". A well-
Well designed
The constructed control unit is critical for consistent high level cutting accuracy and quality at high speeds over a long period of time.
The difference to average control unit is not able to achieve consistent accuracy, especially during long production intervals that may overheat or fail.
The controller consists of five main components: power supply, controller, elevator, driver and servo motor.
Power supply is very important for your machine to get the famous plasma power supply to achieve high performance and reliability, thus providing consistent cutting quality, high productivity, minimum operating costs, at the same time for your business for a long time.
Lift lift is an important part that provides precise height control of the plasma torch.
The cutting cycle time will be reduced by utilizing high-quality THC height sensors (up to 60%)
, Thanks to the correct assembly of the torch height, saving power and longer consumables life, providing better cutting quality.
In addition, the high quality torch height controller automatically adjusts the voltage to get the right torch height, thus optimizing the cutting quality and the life of consumables.
Conventional torch height control requires operators to adjust the arc voltage on a regular basis to ensure proper cutting height.
The control controller requires all process expertise to provide flexibility and ease of use to the end user.
The quality controller has a digital I/O sercos system that will provide reliable motion system quality and improve cutting quality and productivity.
The software should allow the flexibility and ease of use of end users, so people with little or no experience on controllers can cut like experienced professionals in a day.
High-end servo drives and drive-side drives like Bosch help ensure high accuracy, minimal clearance and easy-to-adjust high stiffness.
The servo driver receives an instruction signal that magnifies the current and transmits it to the servo motor to produce a movement proportional to the instruction signal.
Their main advantages over non-DC and AC Motors
Industrial plasma is a supplement to motor feedback and can be used to detect unwanted motion or to ensure the accuracy of instruction motion.
The servo system used for constant speed change usually has a better life cycle than the DC/AC motor, and can also be used to brake by turning off the power generation of the motor itself.
The Bosch servo motor can accurately control the angle position, speed and acceleration.
It consists of a precision motor connected to the sensor for position feedback.
The stepping motor commonly used in low-end CNC machines does not provide a feedback encoder because the drive signal specifies the number of moving steps of rotation.
The lack of this feedback limits performance because the stepping motor can only drive the load within its capacity range, otherwise the steps missed under the load may result in a positioning error.
Low-rail industrial plasma generally has a low-rail fixed on the ground to ensure the highest level of stability driven by the spiral driver, thus providing the best precision interval during the long production of medium ion beam rapid movement.
Table design tracks are usually
The rigidity of the industrial plasma will not be the same, so it is not suitable for mass rapid production.
In addition, the guide rail on the cutting table is very close to the plasma and lasts for a long time, and the cutting guide rail has the risk of deformation (over time)
Due to continuous exposure to high temperatures.
CAD/CAM software to greatly improve production efficiency in large volume settings, you need more advanced software to provide a wider range of functions, which greatly increases the productivity of operations.
Using a more advanced software unit can provide some of the following advantages, to name just a few: import CAD and CNC files separate multiple parts from one CNC file group parts into clusters for nesting automatic and manual nesting sorting control cutting direction and parts sort by part. Adding high quality software can achieve a higher level of automation, significantly reducing key punching and being very user friendly, even the most novice operators can cut parts like experienced professionals.
For the purpose of industrial manufacturing, the cutting table must be well constructed, heavy in weight and durable to meet the needs of industrial operations. In most non-
Industrial plasma equipment, cutting tables are made of thin metal plates and alluminium castings to reduce the cost of the overall equipment.
The problem with this is that because of the thin and light structure, the table may shake or shake, adversely affecting the accuracy of the cutting part.
In addition, during the long production process, due to the continuous exposure of heat generated by the plasma, these tables may be distorted over time.
The durable and sturdy construction of industrial plasma meters is essential to provide the highest accuracy of table stability and prevent thermal distortion.
Industrial plasma units generally offer the choice of water or dry tables with dust removal devices.
The water table is cheaper to buy, but requires more continuous maintenance and cleaning, which over time is much more expensive than using a dry table with a smoke exhaust device.
Both are acceptable in an industrial environment. Non-
Industrial plasma is often equipped again with a water level meter to reduce the overall cost of the unit, although some provide a dry table and fan, which is only enough to remove dust and smoke manufacturing settings in light.
There is a support team to buy plasma machines, and this is an expensive investment that can provide a huge return for any business that needs to work, using the right facilities, and maintain at the right level of care.
Therefore, it is essential that in the event of a failure or the need for any other form of technical support, a complete support team can provide ongoing maintenance services to your machine.
In any high volume industrial environment, any downtime can result in a huge loss of profits, so it is important to have a local service team, but more importantly, A team knows the full operation of the machine from bolts to shorten the time it takes to repair the machine, although it also provides phone support for a quick fix that does not charge any phone charges. Why Non-
Industrial plasma is much cheaper than industrial plasma. Many people who buy plasma machines for the first time may consider buying non-
As a form of entry-level use, industrial plasma does not fully understand their full capabilities or limitations, especially when compared to industrial plasma.
Cheaper price tags are usually used
But in the long run, once users are able to thoroughly compare the two in terms of performance, reliability and productivity, it\'s clear why not
Industrial plasma is much cheaper.
In most cases, manufacturers start using non-
With the continuous use of industrial plasma, their functional capabilities are very limited, and with further research and contact with industrial plasma, they will eventually be upgraded to one because they provide greater productivity, the use is more flexible, the accuracy is consistent, and the quality of cutting parts is better.
In addition, the life of industrial plasma is much larger, more durable, and can handle a higher degree of volume comparable to better value.
Many manufacturers
Industrial plasma machines try to take advantage of the low-end cheap market by providing the basics of plasma cutting.
Many of the reasons why they can offer plasma machines at cheaper prices are due to the following reasons :-
Typically, software is not included in the package and in many cases the user needs to integrate a separate laptop/PC to operate the CNC cutting function.
Even if the software is provided, it usually only provides very basic functions. -
The tables and beams are made of thin, light-constructed metal plates and are not suitable for heavy-duty manufacturing, and due to the heat exposure that the plasma continues to produce, it is likely to deform over time.
The track is also built on the table instead of being bolted to the ground.
This type of design, due to the lack of rigidity and brightness of the table structure, cannot provide the stability required to support quality accuracy during rapid movement. -
Using DC/AC motors and stepping motors as alternatives to drives and servo motors can result in limited performance, slow cutting, inconsistent accuracy and positioning, slow acceleration and speed. -
Does not include smoke exhaust units and does not include another way to reduce the price of non-smoke exhaust units
Industrial units.
Water tables or dry tables with fans are usually provided, although light manufacturing is usually enough. -
Cheaper components are usually integrated without any real brand reputation in terms of performance or reliability. -
Except for the above
Industrial plasma can usually run 2-
3 hours a day 4-
5 days per week, average life is about 3-5 years.
Conclusions for those who consider purchasing a plasma device, it is very important to be clear about the capabilities of the device and whether the device is able to meet all their requirements, not just the individual device portion.
The plasma machine is designed to provide features of different levels and the price range can match.
Logically, industrial plasma machines are more expensive, but when components are completely broken down, one can clearly see that costs are commensurate with performance and capabilities, and in retrospect, this is also true non-
Industrial plasma machines.
When matching in the right environment, the business owner will usually be in 2-
With the development of small enterprises, industrial plasma has become a very natural development.
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