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Full-Auto Forming, Cutting&Stacking Production Line

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Full-Auto Forming, Cutting&Stacking Production Line
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Basic Info.

Model NO.
QZC50-80/120-CWF&MT400
HS Code
84774090
Full-auto Forming,Cutting&Stacking Production Line
Full-Auto Forming, Cutting&Stacking Production Line

 
           QZC50-80/120-CWF Automatic Pressure & Vacuum Forming Macine
I,Features
01. Mechanical, pneumatic and electrical combination. All working actions are controlled by PLC with touch screen, very easy and convenient in operation.
02. Servo motor feeding, feeding length is steplessly adjusted, which is fast and accurate. (Max.speed:1000mm/s)
03 Heater with intellectual temperature control system an automatically supply the heating individual heater    control, which is convenient for temperature's uniformity.This system has advantages of easy operating, convenient, fast heating(only 5 min from 0-400degree), stable(won't be effected by outter voltage,temperature fluctuation is less than 1 degree),saving energy(about 15%) and long life of the usage of firebacks.
 04. ]Double heater(up and down) with sheet pro-heat equipment.
05. With sheet drooping detection and protection equipment.
06. Feeing sheet ahead of time. The machine has the automatically memory function of heating time to make the machine access the normal working situation at the very beginning.
07. Mould delay.
08. The forming up and down mould use the pneumatic double elbow system and the guide bushing uses inlay bearing with solid lubricant(JFB) to make the up and down mould work stably and accurately. The mould clamping force is large and good for improving the quality of the products.
09. Heater automatically push-out function make it possible to pur off and on the machine without cutting the sheet during the production procedure, then saving the sheet.
10 . The up and down moulds use electrically adjusting system, is high speed and convenient.
11. With quickly change mould equipment, pneumatically clamping.
12. The up mould equips assistant stretching air cylinder and the down mould equips assistant demoulding air cylinder.
13. The forming has several type to be chose---vacuum forming, pressure forming, vacuum and pressure forming.
14. Automatically roll sheet loading, ease the labour intensity.


II,Technical Parameter
ParameterQZC50-80/120-CWF (mode No.)
Available Sheet(mm) 500-760
 Sheet thickness(mm) 0.3-1.5
  Max.dia. of sheet roll(mm)600
 Up mould stroke(mm) 130
 Down mould stroke(mm)130
  Max.forming area(mm2)720×750
 Max.forming height(mm)70
 Max.forming depth(mm)100
  Capacity (Cycle/min)6-16
   Gas Source   Air supply (m3/min)≥3
 Pressure(MPa) 0.8
  Water consumption 4-5 Cube/Hour
  Vacuum pump  Busch R5 0100
 Power 380V/ 220V 50Hz
 Heater power (Kw)86.4
 Motor power (Kw) 8
 General power (Kw)96
 Dimension (L×W×H)(mm) About 7500×1800×2300
  Weight (Kgs)About 7800

                   
III,Technical Equipments
 PLC  Taiwan Delta
Touch screen monitor ( 10.4″inch /Color )Taiwan Delta
 Feeding motor(4.5kw)Taiwan Delta
 HeaterGermany
 Solid voltage regulatorChina
 ContactorGermany  Siemens
 Thermo relayGermany  Siemens
 RelayGermany Weidmuller
 Vacuum pumpBusch  R5 0100
 PneumaticJapan  SMC
 CylinderChina

                     MTC 400 Automatic Cutting &Stacking Machine
I,Features
 01. This machine mechanical, pneumatic, electrical integration. Each action program controlled by the PLC. Touch-screen operation, simple and convenient.
02. servo motors sheet feeding, step-less adjustment of length, speed accuracy and stability.
03. Adapt with ordinary plastic machine, vacuum forming machine connections are trimmed.
04. Cutting using laser cutter mold, the lower the cost.
05. Using die cutting technology shift, little can be achieved without cutting plastic products, in line with most of the food packaging requirements.
06. Cutting clamping down with full servo drive, fast and precise clamping stroke.
07. Robot sucked out barrier stack, saving labor costs, reduce labor intensity.
08. Using quick die change equipment, pneumatic clamping.
 
II,Technical parameters
 
ParameterMTC 400(mode No.)
Max. cutting area(mm2)   400 × 760
Available sheet thickness (mm) 0.3-1.5
Available sheet width (mm) 500-800
Max. cutting force (ton) 45
Upper mould stroke(mm)80
Under mold stroke (mm) 110
Max.height of product (mm) 70
Max.depth of product (mm)100
Capacity (Cycle/min)   30
Gas source (outlay) Air supply(m3/min)  ≥ 3
Pressure(MPa) 0.8
Power supplythree-phase four-wire
380V / 220V 50Hz
Motor power(Kw)19
Max. power of whole machine(Kw)21
Dimensions (L × W × H) (mm)  4500 × 3100 × 2900
 (including motor height)
Total Weight (Kgs)5500

III,Technical configuration
   
Programmable Logic Controller (PLC)   Taiwan Delta
10.4 inches color touch screen  Taiwan Delta
Sheet feeding servo motor (1.0kw) Taiwan Delta
Up mold servo motor (5.5kw)Taiwan Delta
Down mold servo motor (4.5kw)Taiwan Delta
AC contactor   Germany Siemens
Thermal relay   Germany Siemens
Intermediate relay  Germany Weidmuller
pneumatic components  Japan SMC
Cylinder  China

IV,Sample Pictures
Full-Auto Forming, Cutting&Stacking Production Line


VII,Certifications
Full-Auto Forming, Cutting&Stacking Production Line

VIII,Workshop Pictures
Full-Auto Forming, Cutting&Stacking Production Line
 
X,Package


Full-Auto Forming, Cutting&Stacking Production Line

XI,Exhibition
Full-Auto Forming, Cutting&Stacking Production Line
The use of this product means saving time and labor costs. Thanks to its high efficiency, it can quickly finish tasks that people can not do. With a full servo drive, it has a reduced clamping force, ensuring the fast and precise clamping work. This product has revolutionized the methods of production and has increased productivity, production, and income, thereby leading to rapid economic growth. With a full servo drive, it has a reduced clamping force, ensuring the fast and precise clamping work.
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